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Continuous solutions for the processing of pork belly

The demand of continuous production lines with automated loading and unloading devices is currently rising worldwide. The main reason for this development is the processors’ strive for highest capacities on smallest space, the saving of personnel costs (particularly in countries with a high wage level) and the highest availability of their machines, which can be increased immensely by a fully-automated loading and unloading.

 

And FESSMANN meets this demand!

The continuous system TF4000 can not only produce standard-sausages (e.g. Hot Dogs), but also whole pieces of meat (e.g. pork belly). In the loading section, a fully-automated conveyor and skewer system moves the raw bacon towards and into the TF4000, where the products can be cooked, dried, smoked and cooled in different chamber sections. For the smoking processes, the customer can chose either natural smoke, liquid smoke or a combination of both systems.

After the finalizing cooling process, the automated unloading device removes the bacon from the TF4000’s hook-sticks. A conveyor belt transports the ready bacon to a spiral freezer, which cools the products until they are ready for slicing. Beneath the TF4000, a washing tunnel cleans the transport chain and the hook-sticks so that they are ready to be loaded with fresh bacon when they arrive at the entrance of the machine.

All process steps are executed fully-automated, without the intervention of an operator. And the system works error-free: While two fully-automated systems are already in use, we’re happy to put the third machine into operation in the beginning of 2018!

Are you interested in a continuous and fully-automated solution for your products? Get in touch with us and we’ll be happy to present you our concepts!

TF4000 - The fully-automated loading and unloading increases the machine's efficiency immensely
TF4000 - The fully-automated loading and unloading increases the machine's efficiency immensely
TF4000 - Fully automated process steps for lowest staff costs
TF4000 - Fully automated process steps for lowest staff costs